Dairyland
Polarization Cell Replacement H (PCRH)
SKU: PCRH
Explosion-Proof Decoupling
The PCRH is a solid-state device designed to simultaneously provide DC decoupling and AC continuity/grounding when used with cathodically protected structures, such as pipelines, tanks, grounding systems, and cable casings. The PCRH adds to the technology offering found in our PCR by featuring an explosion-proof package making it suitable for use in Class 1, Division 1 and Zone 1 areas. The PCRH’s third party certifications for Division 1 and Zone 1 areas make it the first decoupler in the world to carry such certifications.
Key Benefits
- Solid-State Design: Uses proven solid-state components with an instantaneous response to voltage, initiating voltage clamping immediately when voltage attempts to exceed the selected blocking level.
- DC Isolation with AC Grounding: Prevents the flow of DC current while simultaneously providing a grounding path for steady-state AC current.
- AC Voltage Mitigation: Collapses the steady-state voltage between connected points to a negligible level by providing continuous AC grounding for pipelines with induced AC, while leaving cathodic protection unaffected.
- Overvoltage Protection: Provides protection against both lightning and AC fault current.
- Fail-Safe Operation: If failure occurs due to AC fault current or lightning surge current in excess of its rating, the device fails in the shorted mode, providing an effective grounding or conducting path.
- Hazardous Location Certification: Designed and certified for Class I, Division 1, Groups B, C, D and Zone 1, Group IIB hazardous locations.
Specifications
- DC Blocking Voltage Rating: Standard asymmetrical rating of -3.0 V to +1.0 V; optional symmetrical rating of ±2.0 V. Custom blocking voltage levels available upon request.
- Steady-State AC Current Rating: 45 A continuous at 50/60 Hz; maximum values of 50 A at 20°C and 40 A at 65°C.
- Steady-State AC Impedance: 9.8 milliohms at 60 Hz; 11.9 milliohms at 50 Hz.
- AC Fault Current Ratings: 3-cycle ratings: 5,000 A at 3.7 kA, 6,800 A at 5 kA, 15,000 A at 10 kA and 27,000 A at 15 kA; 10-cycle ratings: 4,200 A, 5,700 A, 12,000 A and 21,000 A, respectively; 30-cycle ratings: 3,700 A, 5,000 A, 10,000 A and 15,000 A, respectively. A 1-cycle rating is also available: 6,500 A at 3.7 kA, 8,800 A at 5 kA, 20,000 A at 10 kA and 35,000 A at 15 kA.
- Voltage During AC Fault Current: Less than 10 V AC between connection points under the maximum fault current ratings.
- Lightning Surge Current Rating: 100,000 A peak; 8 × 20 microsecond waveform.
- Voltage Across Clamping Elements: Less than 250 V at rated lightning surge current.
- DC Leakage Current: Well under 1.0 mA under typical operating conditions at 0.85 to 1.25 V DC, even at temperatures up to 65°C.
- Enclosure: Explosion-proof cast aluminum; NEMA 4X for Division 1 devices and IP66 for ATEX/IECEx devices.
- Temperature Range: -45°C to +65°C (-49°F to +149°F) for Class and Division system; -20°C to +60°C for Zone system.
- Terminals: 1/2"-13 diameter threaded stud, 0.875" long.
- Mounting: 3/16" (4.8 mm) thick aluminum backplate; suitable for flat-surface mounting with two 1/2" (12 mm) bolts or U-bolt mounting to a 2" pipe (2.375" or 60.3 mm outside diameter).
- Energy Requirements: None. The device is totally passive.
- Number of Operations: Virtually unlimited under maximum ratings, provided operations are not immediately repetitive.
- Certifications: UL and C-UL; Class I, Division 1, Groups B, C, D; Zone 1, Group IIB; ATEX and IECEx. Also complies with applicable UL, CSA, NFPA and IEC standards listed in the datasheet.
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Shipping & Returns
Shipping costs and delivery timelines vary by order. All returns require prior written approval and may be subject to a restocking fee.
Please review our Terms & Conditions for complete shipping, return, and warranty details.